BOILER FUNDAMENTALS

 

 

 

The primary focus of this course is on Packaged Boilers but the fundamental principles apply equally to larger site-erected utility boilers. 

As well as providing entry-level training, when studied together with the companion course "Packaged Boiler Operation", it is an appropriate resource for trainee operators in larger installations and for experienced operators in small plants who wish to achieve formal certification.

 THE STEAM PLANT 

The role of the boiler

The role of the steam system

The role of the feedwater system

The role of the fuel system

The role of the draught system

 

 THE FIRETUBE BOILER 

2, 3 and 4 pass boilers

Dryback and wetback boilers

The alarm systems

The operating characteristics

 

 HEAT ENERGY & COMBUSTION 

Convection, conduction and radiant heat

The principles of combustion

Measuring combustion efficiency

Oxygen, CO and CO2 monitoring

 

 FUEL SYSTEMS 

Natural gas firing

Oil-firing

Mechanical stokers

 

 THE PROPERTIES OF STEAM 

Temperature and pressure

Latent, sensible and specific heat

What is saturation temperature?

Saturated steam vs wet steam

The dryness factor

What is superheated steam?

 

 THE WATERTUBE BOILER 

Furnace designs

Water circulation

The operational characteristics

 

 BOILER MOUNTINGS 

Stop, check, blowdown and safety valves

The gauge glasses

Water sampling & chemical dosing

and more

 

 ANCILLARY EQUIPMENT 

The feedwater system

The draught system

Sootblowers, economisers and superheaters

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